Showing posts with label sonata. Show all posts
Showing posts with label sonata. Show all posts

Jul 28, 2008

transwest pick-a-part rules!

I've known for some time now that one of the sonata's motor mounts was bad; however, that particular motor mount runs upwards of $250! There is this place in Ogden called Transwest Pick-A-Part. It's a salvage yard where they have the cars arranged in rows based on manufacturer. You take your tools in and pull the parts you want yourself and then take them to the front desk to pay for them. I went on Saturday looking for the motor mount and a small plastic button to control the tilt of the sun roof that must have fallen off before we bought the car. I not only found both parts, but I got them for $10! I came home and swapped the parts out. The sun roof now tilts and the motor mount smoothed out the rough idle that we've had since we bought the car.

Jun 8, 2008

sonata vehicle speed sensor

I was driving Kiri's car (an '02 Sonata) not too long ago and, suddenly, the speedometer dropped to zero. A few seconds later the check engine light came on. The car also started idling at very low rpm, but I'm not sure if that was related. I had taken the car to the dealer with the airbag issue and immediately suspected them of accidentally screwing it up or giving themselves a little job security. Either way, I didn't want to take it back. I began searching online and found that there are actually three speed sensors on a Hyundai Sonata.

Conveniently, Sonatas do not have repair manuals. Instead, Hyundai provides a cryptic website for diagnostic and repair info. Anyways, the input and output sensors are located on the transmission and help your vehicle know when to shift. Much information regarding these two sensors can be found in online forums and even on the crappy Hyundai service website. Little to no information, however, can be found for the third sensor: the vehicle speed sensor. Fortunately for me, I had a vehicle speed sensor problem. I'm writing this post to maybe save somebody the headache of trying to figure it out on their own. Most of the information I received from conversations with dealer service department people and one particularly helpful dealer mechanic who walked out to my car with me and showed me where the sensor was and described how to fix it. I have a 2002 Sonata and I imagine this applies to all automatic Sonatas with the same body style.

The vehicle speed sensor is located on top of the transmission as shown in the picture below:

Click on the image for a larger view. The sensor is circled in yellow. I began by disconnecting the air filter hose and removing the top of the air filter housing. This gave me better access to the sensor. A close view of the sensor can be seen below:

To remove the speed sensor, I disconnected the electrical plug from the sensor using a flat head screw driver, taking care to not damage the plug. The plug came off easily. If the terminals on the plug look corroded, it's a good idea to clean them and reseat the plug, as a bad connection may have been the only problem. If that doesn't work, keep reading.

Because the sensor plugs into the top of the transmission, it is a good idea to clean the area around the sensor to prevent dirt from entering the transmission when the sensor is removed. Next, I removed the bolt which holds the sensor in place.

The speed sensor assembly is comprised of the speed sensor and a plastic gear. The plastic gear is turned by the transmission. The sensor measures the speed of the shaft on the plastic gear which is held in place by a retaining ring. I purchased both the sensor and the gear for good measure. The new speed sensor assembly is shown below:

The white helical gear can be seen on the right and, just to the left of it, the retaining ring which holds the small gear shaft on the sensor.

After removing the bolt from the transmission, I removed the sensor assembly by gently prying it upward with a flat head screw driver. When I removed the retaining ring and gear from the sensor, small pieces of broken plastic fell out of the sensor. I guess that was my problem (it's good to know the dealer probably wasn't pulling a fast one). The disassembled speed sensor assembly removed from the car is shown below:

The old speed sensor was covered in transmission fluid. So, for good measure, I applied fresh transmission fluid to the o-ring on the new sensor, gear shaft and helical gear. I then inserted the shaft in the speed sensor, installed the keeper ring and installed the assembly by reversing the removal procedure. When the car was put back together, I started the engine, the check engine light turned off and the speedometer worked perfectly!

For those unfortunate enough to own a Sonata, I hope this tutorial helps.

Apr 8, 2008

the sonata lives on!

I'd been wanting to find out how the airbags in my wife's corolla worked for some time. So, on a sunny, November day in Queen Creek, I slammed it into the back of a Chevy 2500 pickup. The airbags worked great. Kiri and I were thrilled. Our car, which was insured with liability only, was totaled.


My beautiful spray paint and duct tape-clad civic had been out for the count for a few weeks so I thought I'd take the civic to the shop and ride out our car problems in style. Diagnosis: 3 dead cylinders (more damage than the car was worth). Long story short, we needed a car pronto. We borrowed a car and frantically began the hunt. We found an '02 Sonata and, foolishly believing that Hyundai had mended their crapish ways, plopped down a chunk of money that we didn't have on a fixer-upper. The brakes and CV joints were bad, but otherwise the car appeared to be mechanically sound. After making the necessary repairs (with some serious help from the brother-in-law), I found a dent in the engine compartment indicating the car might have been wrecked. A few small things didn't quite work right on the car so I decided to change some fuses. You can imagine my delight when I crawled up under my steering wheel to find that the airbag idiot light fuse was missing. I pulled another, less important fuse to fill the vacancy and watched the airbag idiot light come on. At this point, I didn't even know if the car had airbags. Quick note: if you ever want to pull a fast one on someone, just pull the "my car is broken" indicator light fuse and watch your car go from piecer to steal. I called a dealer and was told that 9 times out of 10, an airbag error light is caused by a bad connection under one of the front seats (the seats have pressure sensors). I bought a can of electrical connection cleaner from Checker, unbolted my seats and cleaned and reseated every connection under the front seats. Much to my dismay, the stupid airbag light still stayed on. Clutching my empty wallet, I took the car to the dealer. $95 later, I was driving home without the stupid airbag light. Turns out that the car had some 18 history codes. All they needed to do was clear the codes and the airbag system was as good as new. Not only did the dealer's mechanic fix my annoying light (convincing me the car was safe enough to trust my wife and child in), he also did one of those six million point inspections and didn't recommend any service besides changing the air filter. If a dealer can't find another way to juice my wallet, I think I'm sitting pretty good. I stopped by Walmart and picked up an air filter and now have a completely different attitude toward my Hyundai junk heap. It's still completely gutless, gas guzzling piece, but in a safer, I didn't get ripped off so bad sort of way.